Traceability

Poka Yoke implementation through Machine Interlock Part Identification through DPM Scanner Part Level & Process Level machining parameter collection and storage Auto Rejection of No-Good Parts based on Critical Alarms and machine parametersIntegration of Automated Optical Inspection system and storage of inspected data at Part LevelCount & Packing traceability Realtime visibility and monitoring of Part Level InformationSwift identification of batch of Parts in the event of field failures based on Historical data.

Production Monitoring System

Easy to Install, Easy to Use Built on Management by exception mantra The bottle neck in your line comes visible.Line wise Efficiency, Speed exceedance logged, Actual Vs Target tracked Deliver on time every time Operator, Supervisor Assist Friendly Chat Buddy Transparent shopfloor driving continuous Kaizen culture Increase Profitable run time & Reduce costly down time.

Health Monitoring System

Effective approach to unplanned maintenance Remote maintenance on Tab, Phone, PC Reduce mean time to resolution Free up to focus on high value activities Vs Fire fighting Asset Reliability.

Paper Less

On a Tablet the operators are guided through every step of the process, from part and line selection to checkpoint notifications. This includes job setup approvals, visualization of part drawings, control plans, autonomous checklists, inspection records, maintenance schedule alerts, and more. The system allows extensive customization to meet specific operational needs.

ERP Connect

The Smart Yantra Connect Edge device acts as a seamless bridge between factory assets and the ERP system. It pulls demand, processes, and part numbers from the ERP to set production targets while simultaneously publishing actual production data back to the ERP. This real-time exchange enables effective optimization and informed decision-making.

Energy Management

Determine energy consumption per part using a power meter, along with insights into power quality and utilization. Alternatively, a current transformer can be used to track and optimize energy costs effectively.

Tool Life Management

  • Increased Efficiency: Real-time monitoring reduces downtime caused by tool failures.
  • Cost Savings: Optimized tool replacement intervals minimize wastage.
  • Improved Quality: Accurate tool life tracking ensures consistent machining performance.
  • Data-Driven Decisions: Historical and real-time data enable better planning and resource allocation.

Part Program Management

Yantra Vault Solution Benefits:

  • Minimize machine downtime during program transfers.
  • Allow operators to load programs directly from machines, eliminating the need to access a PC and saving valuable time.
  • Facilitate efficient management and transfer of part programs.
  • Support both Ethernet and serial ports for seamless connectivity.
  • Simplify file comparisons for streamlined operations.
  • Enable easy program backups, enhancing productivity on the shop floor.