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Yantra Pulse · TraceGuard · Smart Buddy · RotoSight · PiatIQ

Factory IoT software that fixes one problem at a time

See it. Control it. Act on it.

Pick the problem you want to fix first. Each module works on its own, and they all share one login and one screen. They run on the machines you already own.

Book a diagnosticCalculate your ROI
Start here

Which problem do you want to fix first?

Pick the one that hurts most. Watch how its module fixes it.

  • Yantra PulseThe fix

    Production Monitoring

    See which machines are running, idle or stopped right now, and why each stop happened.

    CNC 01No signalRunning
    Press 04No signalIdle · no operator
    CNC 03No signalStopped · no materialRunning again
    Found out at the next shiftStop reason logged: no materialBack in 21 min, during the shift
    Example

    TodayYou find out at the next shift.

    With Yantra24x7Every machine reports its status live.

    You getYou fix the stop during the shift.

    See Production Monitoring
  • Yantra PulseThe fix

    Machine Health Monitoring

    Watches servo load, temperature and spindle, and warns maintenance before a machine breaks down.

    Spindle motorBreakdown. Line stopped.Load is rising…Fixed on Sunday. No stoppage.
    No warningWarning 3 days ahead
    Example

    TodayA breakdown stops the line.

    With Yantra24x7Load and temperature are watched. A rise raises a warning.

    You getMaintenance is planned before it fails.

    See Machine Health Monitoring
  • Yantra PulseThe fix

    Energy Management

    Measures the power each machine uses and divides it by the parts made.

    Power bill1 numberfor the whole plant
    CNC 0112 kWh
    Press 048 kWh
    Laser 025 kWh
    25 kWh ÷ 80 parts0.31kWh per part
    Example

    TodayOne power bill for the whole plant.

    With Yantra24x7Power is measured per machine.

    You getDivide by parts made: the power cost per part.

    See Energy Management
  • Yantra PulseThe fix

    Tool Life Management

    Counts how much each tool has been used and warns you before it wears out.

    Tool T01Thrown away earlyUsed 78%Run to 95%, then changed
    Tool T03Broke mid-jobWear 92%. Change soon.Changed on time
    Example

    TodayTools break mid-job, or good ones are thrown away.

    With Yantra24x7Every tool usage is counted against its life.

    You getYou change it at the right time.

    See Tool Life Management
  • Yantra TraceGuardThe fix

    Part Traceability

    Every part gets its own history: machine, operator, program, inspection, box.

    Machine?CNC 03
    Operator?Ravi
    Program?O1204
    Inspection?Passed
    Box?Box 17
    CustomerComplaintComplaint
    Which batch? Nobody knows.Every part keeps its historyBatch 2417 found in minutes
    Example

    TodayA complaint comes in, and nobody knows which batch.

    With Yantra24x7Each part keeps its own history.

    You getThe affected batch is found in minutes.

    See Part Traceability
  • Yantra TraceGuardThe fix

    Part Program Management

    Keeps approved CNC programs in one safe place, with who changed what and when.

    O1204 · v3Approved
    O1204 · v4Old draftBlocked until approved
    CNC 02Wrong program. Scrap.Asks the vault…Runs v3 only
    Example

    TodayAn old program is loaded by mistake.

    With Yantra24x7Programs live in one vault. Drafts stay blocked.

    You getThe right program runs on the right machine.

    See Part Program Management
  • Smart BuddyThe fix

    Digital Shop Floor

    Puts the latest drawings, checklists and work instructions on a tablet at the machine.

    Old drawing · rev A
    Work instruction · rev C

    Load material

    Check drawing

    Run the first part

    Supervisor approves

    Approved 2:41 PM
    Example

    TodayOld paper drawings are on the floor.

    With Yantra24x7The latest drawing and checklist are on the tablet.

    You getEvery step is followed and approved.

    See Digital Shop Floor
  • Connects to your ERPThe fix

    ERP Connect

    Brings the office plan and the shop floor numbers together on one screen.

    ERP plan500parts planned
    Not connectedLive
    Shop floor?360made so far
    72% of plan. One screen.
    Example

    TodayThe plan and the shop floor never meet.

    With Yantra24x7ERP and shop floor are linked, live.

    You getPlan against actual, on one screen.

    See ERP Connect

New to the idea? Read What is Industrial IoT?

Watch the film

Part traceability, from start to finish

A two-minute film: how a component is marked, machined, inspected and qualified, with every step recorded on Yantra24x7.

  • 1Laser marking
  • 3Machining
  • 5Inspection with AOI
  • 7Final qualification

Yantra Pulse, TraceGuard and Smart Buddy: one platform, one login

Each module works on its own. Together they make one platform: Yantra Pulse shows every machine live, Yantra TraceGuard stops mistakes and tracks every part, and Smart Buddy puts the right information in front of the right person.

Yantra TraceGuard

Part Traceability

Gives every part its own history, like a birth certificate: which machine, when, what settings, what inspection result, which box. If a customer reports a problem, you find the affected batch in minutes. If a step is skipped, the machine locks until it is done (mistake-proofing, also called poka-yoke). Parts are identified by a small code marked on them.

  • Poka Yoke implementation through machine interlock
  • Part identification through DPM scanner
  • Part-level and process-level machining parameter collection and storage
  • Auto rejection of no-good parts based on critical alarms and machine parameters
  • Integration of automated optical inspection system, with inspected data stored at part level
  • Count and packing traceability
  • Real-time visibility and monitoring of part-level information
  • Swift identification of the batch of parts in the event of field failures, based on historical data
Watch the 2-minute film Ask about Part Traceability
Sample screen
Yantra Pulse

Production Monitoring

Shows which machines are running, idle or stopped right now. Counts parts against your target and records why each stop happened, so you fix problems during the shift. Includes OEE (a score for how well a machine is used) and alerts only when something needs you.

  • Built on the management-by-exception mantra: the bottleneck in your line becomes visible
  • Line-wise efficiency, with speed exceedance logged
  • Actual vs target tracked, to deliver on time, every time
  • Operator and supervisor assist with a friendly Smart Buddy
  • Transparent shopfloor driving a continuous Kaizen culture
  • Increase profitable run time and reduce costly downtime
Ask about Production Monitoring
Sample screen
Yantra Pulse

Machine Health Monitoring

Watches a machine's condition and warns your maintenance team before it breaks down. The sample screen shows servo load, temperatures, spindle, fan and battery status. Maintenance becomes planned work, not firefighting.

  • Remote maintenance on tab, phone and PC
  • Reduce mean time to resolution
  • Let your team focus on high-value activities instead of fire-fighting
  • Asset reliability
Ask about Machine Health Monitoring
Sample screen
Smart Buddy

Digital Shop Floor

Puts the latest drawings, checklists and work instructions on a tablet at the machine. Operators follow the steps on screen and every approval is recorded. No more old paper drawings.

Ask about Digital Shop Floor
Sample screen
Yantra Pulse

Energy Management

Measures the electricity each machine uses and divides it by the parts made, so you know the energy cost of each part. Uses a power meter, or a clip-on sensor where there is no meter.

Ask about Energy Management
Sample screen
Yantra Pulse

Tool Life Management

Counts how much each cutting tool has been used and warns you before it wears out. You avoid broken tools and stop throwing away tools that still have life left.

  • Increased efficiency: real-time monitoring reduces downtime caused by tool failures
  • Cost savings: optimized tool replacement intervals minimize wastage
  • Improved quality: accurate tool life tracking ensures consistent machining performance
  • Data-driven decisions: historical and real-time data enable better planning and resource allocation
Ask about Tool Life Management
Sample screen
Yantra TraceGuard

Part Program Management (Yantra Vault)

Keeps approved CNC programs in one safe place. Operators load the right one at the machine, you can compare versions side by side, see who changed what and when, and back everything up. (A part program is the set of instructions that tells a CNC machine how to make a part.)

  • Minimize machine downtime during program transfers
  • Allow operators to load programs directly from machines, eliminating the need to access a PC and saving valuable time
  • Facilitate efficient management and transfer of part programs
  • Support both Ethernet and serial ports for easy connectivity
  • Simplify file comparisons for streamlined operations
  • Enable easy program backups, enhancing productivity on the shop floor
Ask about Part Program Management
Sample screen
Connects to your ERP

ERP Connect: link the shop floor to your office software

Pulls today's plan (what to make and how many) from your ERP (the office software that holds orders and plans) and sends back what the machines really made. No double typing. Works with EPICOR, SAP and Tally.

Ask about ERP Connect
Sample screen

RotoSight and PiatIQ: for rotomolders

Two products built for rotational molding plants. They use the same platform and the same login.

RotoSight

RotoSight: IoT monitoring for your rotomolding plant

Most rotomolding plants set oven time by experience and find scrap at the end. RotoSight shows what each arm is doing right now, so you can balance loads, stop heating at the right moment and know what each part costs.

  • See every arm, every cycle, every pound of gas
  • Balance arm weight before the cycle is released
  • Gas, energy and cost per part, per mold
  • Daily roto report with cycles, output, delays and rejects
Explore RotoSight
PiatIQ

PiatIQ: measure the air temperature inside your rotomolding mold

PiatIQ is a wireless temperature logger placed inside a rotomolding mold. It records the air temperature through the whole heating and cooling cycle, including the peak (PIAT). You can save the curve from a good, approved part and compare every later cycle against it.

  • Wireless logger inside the mold
  • Know the peak air temperature (PIAT) every cycle
  • Stop heating at the right point, instead of adding extra safety time
  • Golden sample: see at once when a cycle runs too hot, too cool or too long
Explore PiatIQ
Questions

Common questions about Yantra24x7 products

Short answers about the products.

What is the difference between Yantra Pulse and Yantra TraceGuard?

Yantra Pulse tells you what each machine is doing: running, idle or stopped, and how well it is used. Yantra TraceGuard protects quality: it stops a machine if a required step is skipped and keeps a full history of every part. Many factories start with Pulse and add TraceGuard for audits or customer demands.

Do I need to buy all three products?

No. Each product and module works on its own. Most factories start with Yantra Pulse on their slowest or busiest machines, then add part tracking, tool life or paperless work as they need them. All modules share one platform and one login.

Can I see Yantra24x7 on my phone?

Yes. Machine status, alerts and reports are available on phones, tablets, computers and shop-floor TV screens. Alerts can also arrive by WhatsApp and email, so the right person hears about a stop without opening a dashboard. You choose who gets which alert: supervisors see stops, and the plant head sees daily totals.

Which module should I start with?

Start with Production Monitoring on your slowest or busiest machines. It shows idle time and the reasons for it within days, which is usually where the biggest loss is hiding. Then add Part Traceability, Tool Life or Digital Shop Floor depending on whether quality, tools or paperwork hurt most.

Products

Which of these would give you the quickest win?

Book a diagnostic Try the ROI calculator